VALUE CREATED
SME Improvement
Industry: Mechanical Engineering
Objective: regain technological sovereignty and optimize margins through strategic supply chain diversification.
The Challenge: breaking free from dependence on a sole supplier that dictated terms and prices, eroding margins and quality.
The Excelia Intervention: we activated our Operational Framework across four synergistic levers:
- Global Sourcing: strategic diversification of partners in Turkey and Eastern Europe to cut costs and strengthen negotiating power.
- Supply Assurance: implementing rigorous Field Expediting protocols and systematic quality control systems.
- Knowledge Management: updating product engineering and providing internal training to bring critical know-how back in-house.
- Continuous Improvement: optimizing internal workflows through Kaizen projects and the 5S system to eliminate waste.
The Results:
- -25% in supply costs thanks to strategic Global Sourcing.
- -45% Lead Time, ensuring greater responsiveness to the market.
- +75% internal know-how, eliminating technical dependence on external suppliers.
- -27% Cost of Poor Quality (CoPQ), dramatically reducing waste and complaints.
- +22% increase in EBITDA, driving solid and sustainable growth.
Operational Excellence for an EPC
Industry: Oil & Gas
Objective: ensure Compliance and business continuity through proactive supplier oversight.
The challenge: ensuring complete traceability and regulatory compliance (EN 1090) on a complex contract, overcoming the shortcomings of an inadequate supply chain that caused delays, rejects and the risk of unsustainable penalties.
The Excelia Intervention: we turned operations around through four pillars of our Framework:
- Strategic Sourcing: qualifying elite workshops through Capacity & Capability audits and EXC3/EXC4 certification.
- Welding Authority: technical coordination of welding, with WPS/PQR/WPQ validation to ensure compliance from day one.
- Supply Assurance: proactive monitoring of critical stages (ITP) and cross-checking materials to eliminate non-conformities at the source.
- Document Governance: centralized Technical Dossiers, D.O.P. and Welding Books for complete, unrestricted traceability.
The Results:
- -72% in repairs and non-conformities in welded joints, thanks to ongoing quality monitoring.
- -30% project lead time, synchronizing production and inspections.
- -81% in extra costs, eliminating installation disputes and documentation delays.
- 100% compliance of technical dossiers, eliminating post-sale disputes.
Industries Where We Create Value
Excelia Partners have extensive experience transforming operations for industry leaders in highly complex sectors:
- Steelmaking & Plant Engineering: managing the Global Supply Chain for complex projects worth over €100 million and digitizing Vendor Rating processes using Power BI.
- Oil & Gas: developing Procurement strategies for international projects worth up to €300 million and scouting suppliers in strategic markets (China, Vietnam, India, the United Arab Emirates, Turkey, Eastern Europe).
- Nuclear & Power Generation: ensuring Master Compliance (ISO 19443) and QA/QC management to ASME standards, delivering “Zero-Claim” projects with no non-conformities.
- Mechanical Engineering & Electronics: digital Transformation (MES, Kanban) and implementation of new international production sites (Greenfield) for electronic components.
- HVAC: Leadership in Lean Transformation for multinational groups and optimization of Group Quality (60% reduction in defects).
Every success demonstrates our ability to turn operational challenges into measurable competitive advantages, delivering rapid results and sustainable value.







